10 AI innovations affecting the packaging industry in 2021 | 2021-07-15 | Packaging Strategy

2021-12-08 11:26:39 By : Ms. Rui Sun

As part of artificial intelligence innovation, companies are using machines and algorithms to create smarter packaging solutions. The use of 3D printing in industrial applications is increasing. Not only will designers be affected by these new technologies, but the entire supply chain will also need to adapt. Here are 10 of the many innovations affecting the packaging industry:

AI is the future of development and design because it can be programmed to make prototypes without manual input. Artificial intelligence will generate a three-dimensional prototype; if the product needs to be assembled, then you must program it into the algorithm. This is not as easy as letting AI loose on your CAD file without instructions.

This technology has been used in some cases, and designers use virtual reality and augmented reality headsets to design packaging. With the enhancement of computing power, artificial intelligence will be able to visualize an algorithm design package that is perfectly suitable for a specific product.

The structure of the package can already be customized, but artificial intelligence will allow a wider range of possibilities. Artificial intelligence can produce packages of different shapes and sizes to suit specific products, such as cereal or hot dogs. When making packages with unique shapes, CNC milling is required to manufacture specific machine parts. Customization is the key to packaging because it builds customer loyalty by making the packaging feel more personalized. This customization also builds trust in the company that produces the product, because it is dedicated to creating specialized packaging for you.

RFID tags and codes need to be incorporated into the packaging design to achieve smart function compatibility. This added element may increase packaging costs, but it may need to be considered in the design stage.

Machines need to use precise instructions for precise programming in the manufacturing process, but artificial intelligence-driven automation can perform tasks without precise instructions. AI is also used for quality control. The machine's ability to self-diagnose system or component problems before human intervention can increase efficiency and reduce downtime. This may result in manufacturers producing more flexible products in small batches that are personalized to each customer's specifications. The flexibility provided through customization will give customers more choices while ensuring product consistency across all orders, thereby increasing customer satisfaction.

This will help protect the company from misuse of its products, such as the sale of stolen goods or counterfeit content. The technology is also expected to help detect when packages have fallen during transportation, which is likely to damage them.

In this way, the company can obtain higher profits by reducing labor costs and increasing production. Machines with artificial intelligence are also more accurate than humans in processing data quickly and efficiently. Some studies have shown that, compared with humans, they only need about 20% of their time to learn new things. In this sense, automation is already happening, but it is an easy way for many people-mainly because there is not enough understanding of the problem that is happening here: whether artificial intelligence should replace human work.

Artificial intelligence will help the packaging industry accelerate the transition to sustainable practices by strengthening supply chain and inventory management, optimizing distribution routes, and tracking products during transportation. Artificial intelligence can predict demand and consumption and simplify the manufacturing process. This reduces waste in the manufacturing process. AI can also generate alternative packaging solutions that reduce complexity and required resources.

The number one cause of packaging machine downtime is unplanned maintenance. The machine is malfunctioning due to wear and tear or improper use for a long time. This may cause the lost working hours within a week to be unrecoverable due to insufficient labor at the factory level. Artificial intelligence can help identify problems before they occur and help prevent downtime.

Virtual reality will soon become a normal part of the customer experience and packaging design process for many companies, as small businesses invest in immersive VR headsets such as Oculus Rift or HTC Vive to become more affordable. This technology is currently being implemented by major retailers such as Target, Walmart, and Home Depot. These retailers have tried to integrate VR into all aspects of their business, from training new employees in simulating store layouts to helping customers imagine what living room furniture looks like in them. House. As this technology becomes mainstream in these industries, we can expect other retail industries to follow suit in the next few years.

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